Main Process Equipment
|
Reactor① |
Reactor② |
Crystallization Vessel |
Separation Standby Vessel |
|
|---|---|---|---|---|
| Capacity | 5,000L | 5,000L | 5,000L | 5,000L |
| Applicable Regulations |
Fire Service Act |
Fire Service Act (Type 20 Tank) |
Fire Service Act (Type 20 Tank) |
Fire Service Act (Type 20 Tank) |
| Material | GL | SUS316L | GL | GL |
| Motor | 5.5kW (+ VVVF) | 5.5kW (+ VVVF) | 7.5kW (+ VVVF) | 7.5kW (+ VVVF) |
| Rotation Speed | 10.3~103rpm | 7~62rpm | 11~106rpm | 11~106rpm |
| Viscosity Range | 1~100mPa・s | 1~100mPa・s | 1~100mPa・s | 1~100mPa・s |
| Agitator Blade | Three-blade retreat blade |
right-angle anchor 3-blades + inclined paddle 4-blades |
Twin Star | Twin Star |
| Operating Temperature |
-25~160℃ (*1) | 0℃~130℃ (*2) | 0℃~130℃ (*2) | 0℃~130℃ (*2) |
| Operating Pressure |
Main body: ATM |
Main body: ATM |
Main body: ATM Jacket: 0.19MPaG |
Main body: ATM Jacket: 0.19MPaG |
(*1) Operating temperature varies depending on the heating/cooling medium used (water-based/brine-based).
(*2) Conditions listed are for water-based heating/cooling medium because 1.9k steam is currently in use for other products. The vessel design temperature is -45℃~150℃.
Facilities
Hazardous Materials Manufacturing Facility - Designated Quantity Multiplier: 191.9 times ※As of June 2025
(※We will consider multiplier changes and equipment investment as needed)
Appearance
DCS
Drying Equipment
Explosion-proof Ti-lined Centrifugal Separator
Reactors
Other Equipment
For Companies with These Issues
Cannot find a contract manufacturer for reactions using hazardous materials
Solved with Fire Service Act Class 5 hazardous materials handling/manufacturing permit for 100+ times designated quantity
No equipment available for low-temperature reactions
Low-temperature reactions down to -25℃ achieved with CBR equipment
Difficulty in separating/purifying corrosive substances
Safe and efficient processing with Ti-lined equipment
Need to remove impurities at high temperatures
High-purity product manufacturing with hot filtration technology
※Please consult us even for issues not listed above
Equipment Features
- Class 5 Hazardous Materials under Fire Service Act: Capable of handling/manufacturing hazardous materials at 100+ times the designated quantity
- DCS automatic control with pressure/temperature monitoring capabilities
- Low-temperature specification reactors: CBR equipment enables reactions down to -25℃
- Hot filtration experience: Activated carbon removal at high temperatures
- Explosion-proof Ti-lined centrifugal separator: Capable of solid-liquid separation for organic solvents and acidic substances
Specialized Reactions
- Hydrazide formation reactions
- Reduction reactions (using hydrazine)
- Oxidation reactions
- De-esterification reactions
- Cyclization reactions
Quality Control System
Otsuka Chemical's products are used in various applications and fields including pharmaceuticals, food, automotive, electronic devices, and housing. We understand each customer's needs and quality requirements, as well as the requirements demanded by each industry, and manufacture products that satisfy our customers under thorough quality control. Our company has obtained ISO9001 certification for quality management systems internationally across the entire company (excluding some departments).