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Custom compound procedure

POTICON grades can be customized to meet customers’ requirements.

1. Contact from the customer through our home page or by telephone
  • Customers seeking materials with specifications higher than current specifications.
  • Customers who have issues that cannot be solved with current material specifications.
  • Example of request: The size of a gear is too small due to changes in design, and fiberglass-reinforced plastic is not capable of reinforcing the cutting edge of the gear. Is there any material capable of micro-sized reinforcement?
2. Discussion with the customer about usage conditions and required performance
  • Our sales staff will visit the customer to confirm usage conditions.
  • Example of confirmation content: Thermal resistance, flame resistance, sliding conditions, etc.
3. Laboratory prototype
  • Our researchers will select resins and produce prototype materials that satisfy the requirements.
  • We will acquire data and conduct a survey that matches the conditions (mechanical properties, sliding test etc.).
  • We can provide a prototype pellet as a molded piece.
4. Durability evaluation and evaluation of an actual piece at the customer’s premises.
  • The prototype will actually be molded and evaluated as an actual piece. Otsuka South China Precision Instruments (Shenzhen) Co., Ltd. can support the customer as our associated company with respect to molding, from prototype to mass production.
5. Prototype testing will be repeated until the customer is satisfied
  • The prototype will be evaluated with the actual equipment and modified repeatedly until the required values are obtained.
6. Application, mass production, delivery
  • After receiving the customer’s approval, we will produce the required products and deliver them.